Smart Weighing Scale Automation for Plastic Manufacturers

Jisha Polyfilm faced several operational challenges across their manufacturing and dispatch workflow. As production volumes increased, the manual processes became a bottleneck:

• Manually writing or typing product labels/stickers for every roll produced
• No standardized format for roll identification (size, micron, weight, roll no.)
• Difficulty tracking how many rolls were produced per manufacturing order
• No automated barcode system for tracking individual rolls
• Manual calculation of net weight (gross weight minus core weight)
• No way to quickly scan and verify roll data at the time of dispatch
• Lack of centralized dispatch scan sheets grouping rolls by size
• Errors in micron/size labeling leading to incorrect dispatches
• No audit trail of how many stickers were printed per roll/order
• Workers had to manually convert sizes between mm and inches
• No cross-verification between production records and dispatch records